Rugion Dienstleistungen Job Markt Immobilien

Konstantin Malik

Конструкторское бюро “ПАРУС” является одним из ведущих производителей: фасовочного, упаковочного оборудования
г.Киев, ул. Краснозаводская, дом 7, 04101 Kiev
☏ +38 (044) 209-64-04 ✉ andrei@kbparus.com.ua kbparus.com.ua
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Austria | Waren | Maschinen, Werkzeuge | Angebot

LINE FOR REWINDING, DIMENSIONAL CUTTING AND PACKAGING OF "ISOLON" MATERIAL

12.500,00 EUR

09.06.2022 | 564 |

PURPOSE:
The line is designed for rewinding, dimensional cutting and packaging of rolls in a heat-shrinkable film of specialized material such as "ISOLON.

Line composition:
1 – unit for unwinding the initial roll.
2 - winding machine without spool / with spool
3 - conveyor of the packaging machine.
4 - packing machine.
5 - conveyor.
6 - thermotunnel.
7 - platform for the end of the packaging process (optional).


DESCRIPTION OF LINE OPERATION:
Jumbo - a roll, with the help of a pneumatic device, is installed in the unwinding unit of the original roll (1). The filling of the material into the units of the roll winding machine (3) is carried out by the operator manually, through the system of broach shafts. After starting the line, the machine (2) rewinds the material from a large roll to rolls of a given length (1 - 80 m), cuts, wraps with adhesive tape and moves the roll to the conveyor of the packaging machine (4). When the roll moves along the conveyor of the packaging machine (4), it enters the half-sleeve formed from the POF film web, with a pre-formed transverse seam. Along the entire length, a longitudinal seam is sealed and, at the end of the package, a second transverse seam. To minimize the thickness at the ends of the roll, side, counter-movement, folding, After that, the packed roll is fed to the conveyor (6), which moves it through the thermal tunnel (7), where the film shrinks. If necessary, after the thermal tunnel, a machine for applying labels to the packed roll can be installed (according to the requirements of the Customer). If the roll packaging is not needed, the operator on the control panel turns off the packaging machine (5), (the half-sleeve formation unit and the cross sealer go up) and the thermotunnel (7). The roll follows the same route as during film wrapping, but no wrapping takes place. After exiting the thermal tunnel, the rolls enter the site for finishing the packaging process (8). Packed pallets are moved to the warehouse.

Analog operation video:
https://youtu.be/I4GhvbfnUyk

https://youtu.be/K-8OuiWDElg

LINE CHARACTERISTICS:
Source (rewound) material:
Film material ISOLON.
Roll diameter, max - 1500 mm
Roll width - 500 - 1600 mm
Number of meters per roll - Specified by the customer
Maximum roll weight - 500 kg
Coil (spool) material - specified by the Customer
Coil inner diameter - 78 mm
Installation of the roll on the equipment - using pneumatic grippers installed in the roll reel - confirmation by the Customer is required
Material thickness - 1 - 10 mm
Material density - 25 - 200 kg/m3
Melting temperature of the material - specified by the Customer
Features of the roll winding machine:
Equipment class - automatic
Placement of equipment - indoors (operation at ambient temperature from +150 to +300С)
Maximum productivity - 3000 m / h (6 pieces of 50 m)
The original roll is mounted on freely rotating shafts
Fabric extraction - through the gap between the rubberized shafts
Roll holder - yes
Winding block - yes
Roll unwinding - forced
Material consumption counter - yes
Roll end diameter max - 400 mm
Roll end diameter min specified by the customer
The number of meters of material in a roll - 1-80 m, adjustable
Internal diameter of rolls being wound - 20 - 25 mm
Edge trimming on both sides 20 – 100 mm - winding on individual rolls
Control of the number of meters of material in a roll - an encoder, for reliability it is duplicated by a second encoder
Permissible error in the length of the wound roll - +/- 5 mm
Label - self-adhesive, on the outside of the package (automatic labeling unit not included) option
Roll cutting - knife
Knife setting - adjustable
Film tension - forced
Roll winding - without spool
Roll winding - forced
Film tear sensor - yes
The sensor of the end of material of an initial roll - yes
Stopping drives on a signal from sensors - in the event of an emergency
Drive - electromechanical
Material tension level - adjustable
Automatic control device:
- - web broaching,
- positioning of the roll to be unwound,
- winding length
Sealing the wound roll - with adhesive tape, two strips, with automatic cutting
Splicing of the web of the ending initial roll with the next roll - manually by the operator, butt-to-butt, with adhesive tape, using pneumatic clamping
Quantity (loss) of substandard fabric when winding on a corton sleeve - no
Quantity (loss) of substandard web when winding without a sleeve (retractable axle shafts) - - up to 40 mm, at the start of winding
Permissible deviation when winding ends - +/- 2 mm
Material presence control sensor - yes
Filling material - manual
Control unit - electronic
Signal equipment - light, sound
The dumping unit of the wound roll - yes
Control program - included in the price and not protected by passwords
Longitudinal section during winding in width 1000 – 1600 mm width adjustable, value specified by the customer
Characteristics of the packaging machine with thermotunnel: option
Equipment class - automatic
Productivity - up to 6 pieces / min, 50 m
Film sealers at the ends of the rolls - yes
Film sealer along the length of the roll - yes
Type of sealers - pulse / constant heating
Sealing tools - nichrome string
Roll holders for film - yes
Information sheet stacking automatic (option)
Stacking rolls in packaging equipment - automatic
Roll feeding to the thermal tunnel conveyor - - automatic
Conveyor speed - adjustable
Temperature in the thermotunnel - adjustable
Dropping rolls from the conveyor after passing through the thermal tunnel - automatic
Rolls not intended for wrapping in film - they move through the packaging area, they are not packed in film (by disabling the installation of packaging in film, sealing unit, thermal tunnel)
Characteristics of material for packing rolls:
Material - polyolefin shrink film (POF)
Film thickness - 15-30 microns
Shrink temperature - + 95 0C
Film roll diameter - calculated (or specified by the Customer)
Film roll width - calculated (or specified by the Customer)
The maximum weight of a roll of a film - no more than 75 kg
The inner diameter of the spool - 78 mm
Coil material - specified by the Customer
Installation of the roll on the equipment - manually / by electric lift (Customer)

General characteristics of the line:
Number of operators - one
Connection - 380 V, 50 Hz, 6 atm
Rated power - 19 kW (with thermotunnel)
Line dimensions (length x width x height) - 9700 x 8500 x 2100 mm

EQUIPMENT IS MANUFACTURED INDIVIDUALLY ACCORDING TO THE CUSTOMER'S REQUIREMENTS

The cost of commissioning is included in the cost of the line with a complete set
Price, euro:
Roll rewinder - 25 600
Packaging line with thermotunnel - 11 800
Automatic stacking of the information sheet - 2 000

Warranty: 12 months.