Rugion Услуги Работа Товары Недвижимость

Konstantin Malik

Конструкторское бюро “ПАРУС” является одним из ведущих производителей: фасовочного, упаковочного оборудования
г.Киев, ул. Краснозаводская, дом 7, 04101 Kiev
☏ +38 (044) 209-64-04 ✉ andrei@kbparus.com.ua kbparus.com.ua
Объявления

Австрия | Товары | Оборудование, Инструменты | Предложение

SEMI-AUTOMATIC CHARCOAL PACKING LINE

18.310,00 EUR

09.06.2022 | 521 |

The line is designed for semi-automatic packaging and packaging of charcoal in a bag and into the box. With function of crushing of charcoal (option).


Line composition:
1 - Feeding hopper with perforated vibrating chute for screening out small fractions (0-20 mm)
2 - Bucket conveyor;
3 - Semi-automatic batcher with pneumatic bag clamp;
4 - Dust removal (aspiration) system from all coal transfer zones;
5 - Outfeed roller conveyor is not driven;
6 - Bag sewing machine;
7 - Pneumatic lifting table with roller conveyor and throat flange (for packing in boxes).
8 - crusher machine (option).

You can see the equipment in operation on the video:
https://youtu.be/uh6vL0P6hRg
https://youtu.be/cFe1Wt2aM1I
https://www.youtube.com/watch?v=_IN4ma35wSM&feature=emb_logo
https://www.youtube.com/watch?v=4JpOyNM5oVQ&feature=emb_logo
https://www.youtube.com/watch?v=wIdEOIAKqnA&feature=emb_logo
https://youtu.be/ZxY6y3Y62FU


Specifications for charcoal packing line:

1 Dispenser productivity kg / h - 2000 (max productivity when providing fast maintenance of the equipment by stuffs)
2 Fraction size mm 20-80
50x120 not more in length. If you have large sizes of charcoal, please indicate this
3 Packing dose weight kg 1-10 packing: polyethylene bag or paper box
4 Internal dimensions of the box mm width 370 / length 500/ height 200 or on request
5 Bag size mm according to customer requirements
6 Dose accuracy % +/-5 dose formation method: weight by dose counter
7 Automatic separation of small fraction mm 0-20 does not go into packaging, but is collected in a separate container
8 Overall dimensions of the loading hopper mm width 2200 / length 2200 / height 2500
9 Occupied area, no more m² 40 assembled production line
10 Height mm 3 800 assembled production line,
11 Installed power, no more kW 9 depending on the configuration
12 LINE WEIGHT t 4,5-5 depending on the configuration
13 TRANSPORTATION LINE DIMENSIONS mm width 2400 / length 6000 / height 2200 , 20ft container

Technical features of the equipment:
1. Adjustable feed conveyor speed;
2. Bag clamp - pneumatic;
3. Dust removal system - for all coal handling zones;
4. Outfeed conveyor - roller, not driven;
5. Pneumatic lifting table with roller conveyor and dispenser neck flange - for filling boxes with coal;
6. Voltage stabilization system when power is applied - an option (if necessary, it is paid additionally);
7. Line adaptation to working conditions in the north or in tropical conditions is an option;
8. It is possible to supply consumables and accessories to the line (filters, motors, etc.);
9. When a team of three people is working, productivity is 1000 kg / h with laying on a pallet winding;
10. Powerful ventilation unit;
11. The dust extraction zones are closed to the maximum, which prevents the spread of dust in the room where the batcher is installed;
12. An elongated tray, between the receiving hopper and the conveyor - makes it possible to load the product into the receiving hopper, in the storage room, and packing and storing the products in another. This significantly reduces the dust level of the room, so that the dust does not settle on packages with finished products;
13. The dust collected by the suction system accumulates in the cyclone and can be recycle.

The principle of the line:
The operator loads charcoal into the bunker (1), from polypropylene bags, big bags or other containers (loading with a loader is possible). In the upper part of the hopper mouth, at an angle, a calibration grid (9) with a mesh size of 80x80 mm is installed. Coal with a fraction of more than 80 mm is retained by the grate (does not enter the packaging) and is removed by the operator. Under the bunker there is a vibrating feeder (3) with a perforated tray (10) (hole size 20x20mm), which allows, simultaneously with the supply of coal to the supply bucket conveyor (5), to separate the fine fraction of coal (0 - 20 mm). The fine fraction wakes up in the box (4), which is periodically cleaned by the operator. System: bunker-vibrating feeder-tray for separating the fine fraction, is at the same time a charcoal sorting unit into 3 fractions: - 0-20 mm - a fine fraction that is collected in a box; - 20-80 mm - goes to packaging; - more than 80 mm. Coal, getting on the feeding conveyor (5), is fed by buckets into the receiving hopper of the batcher (6). The batcher bunker is equipped with sensors that control the maximum and minimum filling level of the bunker. When lowering the charcoal to the minimum mark, the sensor is activated and the vibrating feeder and the bucket conveyor are automatically turned on. The bunker is filled with coal up to the maximum mark, upon reaching this level, the vibratory feeder and the conveyor are automatically turned off. The minimum and maximum levels are adjusted on the control panel and are set when setting up the line operation system. From the hopper of the batcher, coal is alternately fed by two vibrating feeders into 2 weighing hoppers (filling is carried out alternately). The operator sets the required dose on the control panel in the range of 1-10 kg. Initially, the specified dose is collected in both bunkers (a and b). The bunker (a) unloads coal into the neck, while the bunker (a) is refilled with the next dose, the bunker (b) unloads the dose into the bag, which ensures maximum productivity. The unloading mouth (11) is equipped with pneumatic bag clamps (12) and several mouths (according to the customer's specification) for packing different doses (eg 2.5 kg, 5 kg, 10 kg). Necks are removable. The process of replacing them takes no more than 20 minutes. The operator puts the bag on the mouth of the dispenser, presses the pedal, and the jaws of the pneumatic clamps (12) close. The dose is automatically unloaded into the bag, the operator releases the pedal, the clamps are opened, the bag is removed by the operator and installed on the roller outlet conveyor (8) and sewn up using a bag sewing machine (13) located above the conveyor. The height of the conveyor and the machine for sewing bags is adjustable, for the possibility of sewing different sizes of bags. The coal packing line is equipped with an aspiration system (14) shown in the top view of the line. The aspiration system includes: a high-pressure ventilation unit that provides a highly efficient dust collection system from the areas of transportation and reloading of coal, namely: from the zone of supply by a vibratory feeder to the bucket conveyor, from the zone of supply by the bucket conveyor to the batcher hopper, from the batcher bin to the weighing hoppers and the neck of the batcher . The aspiration system includes: a cyclone with a lower hopper for collecting dust and a system of fabric filters from a filter fabric corresponding to this product. The cyclone hopper and collector are cleaned periodically, 1-2 times per shift, depending on the dustiness of the product. Fabric filters periodically need to be shaken with a flat object (1 time in 1.5-2 hours) - carried out by the operator. At the request of the customer, the filter chamber can be equipped with an automatic shaking device (option). The bucket conveyor is equipped with an upper casing, which makes it possible to use it as a channel for the passage of air from the coal supply and transfer zone.The operator loads charcoal into the bunker (1), from polypropylene bags, big bags or other containers (loading with a loader is possible). In the upper part of the hopper mouth, at an angle, a calibration grid (9) with a mesh size of 80x80 mm is installed. Coal with a fraction of more than 80 mm is retained by the grate (does not enter the packaging) and is removed by the operator. Under the bunker there is a vibrating feeder (3) with a perforated tray (10) (hole size 20x20mm), which allows, simultaneously with the supply of coal to the supply bucket conveyor (5), to separate the fine fraction of coal (0 - 20 mm). The fine fraction wakes up in the box (4), which is periodically cleaned by the operator. System: bunker-vibrating feeder-tray for separating the fine fraction, is at the same time a charcoal sorting unit into 3 fractions: - 0-20 mm - a fine fraction that is collected in a box; - 20-80 mm - goes to packaging; - more than 80 mm. Coal, getting on the feeding conveyor (5), is fed by buckets into the receiving hopper of the batcher (6). The batcher bunker is equipped with sensors that control the maximum and minimum filling level of the bunker. When lowering the charcoal to the minimum mark, the sensor is activated and the vibrating feeder and the bucket conveyor are automatically turned on. The bunker is filled with coal up to the maximum mark, upon reaching this level, the vibratory feeder and the conveyor are automatically turned off. The minimum and maximum levels are adjusted on the control panel and are set when setting up the line operation system. From the hopper of the batcher, coal is alternately fed by two vibrating feeders into 2 weighing hoppers (filling is carried out alternately). The operator sets the required dose on the control panel in the range of 1-10 kg. Initially, the specified dose is collected in both bunkers (a and b). The bunker (a) unloads coal into the neck, while the bunker (a) is refilled with the next dose, the bunker (b) unloads the dose into the bag, which ensures maximum productivity. The unloading mouth (11) is equipped with pneumatic bag clamps (12) and several mouths (according to the customer's specification) for packing different doses (eg 2.5 kg, 5 kg, 10 kg). Necks are removable. The process of replacing them takes no more than 20 minutes. The operator puts the bag on the mouth of the dispenser, presses the pedal, and the jaws of the pneumatic clamps (12) close. The dose is automatically unloaded into the bag, the operator releases the pedal, the clamps are opened, the bag is removed by the operator and installed on the roller outlet conveyor (8) and sewn up using a bag sewing machine (13) located above the conveyor. The height of the conveyor and the machine for sewing bags is adjustable, for the possibility of sewing different sizes of bags. The coal packing line is equipped with an aspiration system (14) shown in the top view of the line. The aspiration system includes: a high-pressure ventilation unit that provides a highly efficient dust collection system from the areas of transportation and reloading of coal, namely: from the zone of supply by a vibratory feeder to the bucket conveyor, from the zone of supply by the bucket conveyor to the batcher hopper, from the batcher bin to the weighing hoppers and the neck of the batcher . The aspiration system includes: a cyclone with a lower hopper for collecting dust and a system of fabric filters from a filter fabric corresponding to this product. The cyclone hopper and collector are cleaned periodically, 1-2 times per shift, depending on the dustiness of the product. Fabric filters periodically need to be shaken with a flat object (1 time in 1.5-2 hours) - carried out by the operator. At the request of the customer, the filter chamber can be equipped with an automatic shaking device (option). The bucket conveyor is equipped with an upper casing, which makes it possible to use it as a channel for the passage of air from the coal supply and transfer zone.

Price specification, EUR
1 Loading hopper with vibrating feeder and perforation for screening out fines - 2500
2 Bucket loading conveyor - 2 800
3 Semi-automatic charcoal dispenser with pneumatic bag clamp - 7 300
4 Pneumatic lifting table with roller conveyor and throat flange - 3 500
5 Dust extraction system - 4 100
6 Outfeed roller non-drive conveyor - 1 400
7 Bag sewing machine - 210
8 CRUSHING EQUIPMENT FOR CHARCOAL - 5500

Terms of delivery - FCA, Kiev, Ukraine.
Warranty - 12 months.